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TURNKEY IMMUNOHEMATOLOGY MANUFACTURING

Blood Grouping Gel Card Production Facilities

Vision-branded gel cards, gel and antiserum preparation, precision microcolumn filling, sealing, functional quality control and complete technology transfer—within one controlled IVD operation.

8-channel precision fillingAutomated foil sealing100% vision inspection
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VISION 8-MICROCOLUMN GEL CARDGel preparation · filling · sealing · inspection · leak control
Precision-filledControlled microcolumns
Reagent-ledGel and antibody know-how
Multi-menuGrouping and compatibility
TurnkeyPlant, process and training
THE INVESTMENT CASE

Build strategic blood-bank capability close to demand.

Infinity structures the facility around the card menu, blood-bank installed base, volume, reader and centrifuge ecosystem, reagent sourcing, cold chain and regulatory pathway.

VISION GEL CARD PLATFORM

Eight microcolumns. One controlled diagnostic format.

The representative Vision card architecture combines transparent microcolumns, defined gel matrices and column-specific reagents in a sealed, traceable format. Exact antigen and antibody configurations are finalized through product transfer and validation.

01

Anti-A

Forward grouping

02

Anti-B

Forward grouping

03

Anti-AB

AB confirmation

04

Anti-D

RhD typing

05

Anti-CDE

Rh screening

06

Control

Reaction control

07

Neutral / A₁

Menu-dependent

08

Neutral / B

Menu-dependent

FACTORY MODULES

A complete line—not a single filling machine.

01

Gel Preparation

Jacketed vessels, controlled mixing, pH and conductivity checks, filtration and equilibration.

02

Antiserum Preparation

Qualified antibody handling, controlled dilution, mixing, filtration and cold-chain management.

03

Card Feeding & Orientation

Automated card loading, positioning, presence control and reject handling.

04

Microcolumn Filling

Multi-head precision dispensing with recipe control and column-by-column fill verification.

05

Reagent Dosing

Independent antiserum dosing paths, validated volumes and cross-contamination controls.

06

Sealing & Integrity

Foil placement, thermal sealing, seal inspection, leak testing and closure verification.

07

Identification

Vision artwork, product code, lot, expiry, barcode or data-matrix application and verification.

08

Functional QC

Centrifugation, incubation, reaction grading, positive/negative controls and lot-release review.

POSSIBLE CARD PORTFOLIO

One production platform.
Multiple transfusion workflows.

01

ABO and RhD forward grouping cards

02

Reverse grouping configurations

03

Anti-human globulin cards

04

Neutral gel cards

05

Crossmatch and compatibility cards

06

Specialized antibody-screening formats

Final configurations depend on transferred formulations, validated antibodies and regulatory approval.

MANUFACTURING FLOW

Controlled from reagent preparation to functional release.

01

Product and antibody transfer

02

Incoming material QC

03

Gel matrix preparation

04

Buffering and equilibration

05

Antiserum preparation

06

Microcolumn precision filling

07

Card sealing and leak control

08

Labeling and identification

09

Centrifugation compatibility checks

10

Functional grouping QC

11

Stability and transport studies

12

Batch review and release

FACILITY & REAGENT CONTROL

Biological reagents and precision filling under control.

Gel formulation, antibody preparation, filling, sealing and QC are separated through defined flows, monitored temperatures and controlled access.

01Raw-material quarantine
02Biological reagent cold storage
03Gel preparation room
04Antiserum preparation suite
05Controlled filling and sealing
06Labeling and packaging
07Positive material segregation
08Functional QC laboratory
09Cell-reagent support area
10Stability and retain storage
11Finished-goods quarantine
12Quality offices
CORE PRODUCTION SYSTEMS

The complete gel-card manufacturing ecosystem.

Systems are selected against microcolumn geometry, fill tolerance, throughput, antibody portfolio, seal technology and cold chain.

01

Gel formulation vessels

02

Precision microcolumn fillers

03

Antiserum dispensing platforms

04

Card feeding modules

05

Foil sealing equipment

06

Seal-integrity testers

07

Machine-vision inspection

08

Labeling and coding

09

Gel-card centrifuges

10

Incubators and readers

11

Cold storage and monitoring

12

QC laboratory equipment

CAPACITY & PORTFOLIO

Scale by volume, column count and menu complexity.

The model connects cards per hour, columns per card, reagent batch size, filling yield, sealing, QC, shifts and cold storage.

  • Single- or multi-menu facilities
  • Phased manual-to-automatic filling
  • Expandable reagent and cold storage
  • Reader and centrifuge compatibility
PROJECT DELIVERY

From definition to released pilot cards.

01

Feasibility

Market, menu, capacity and sourcing

02

Portfolio

ABO/Rh, AHG and compatibility menu

03

Facility design

Reagent, filling, QC and cold chain

04

Equipment URS

Gel, dosing, sealing and inspection

05

Technology transfer

Formulas, antibodies and methods

06

Installation

Production, QC and storage

07

Qualification

IQ/OQ and dispensing readiness

08

Verification

Fill, seal and reaction checks

09

Pilot lots

Engineering batches and optimization

10

Handover

Training, ramp-up and support

QUALITY & PERFORMANCE READINESS

Reliable interpretation begins with controlled manufacture.

The plan can cover antibody qualification, gel consistency, fill volume, column uniformity, seal integrity, centrifugation behavior, reaction grading, precision and stability.

ISO 13485ISO 14971Reagent qualificationFill uniformitySeal integrityReaction gradingStability
WHAT THE INVESTOR RECEIVES

A controlled immunohematology production platform.

Market and capacity feasibility
Card-menu strategy
Facility and cold-chain design
Equipment URS and procurement
Gel and antiserum transfer
QC laboratory configuration
Qualification support
SOP and batch documentation
Training and pilot lots
Ramp-up assistance
LOCAL BLOOD-BANK CAPABILITY. CONTROLLED QUALITY. REGIONAL SUPPLY.

Build a gel-card platform for transfusion-service confidence.

Share your target menu, annual volume, compatible instruments and site status.

Start the gel-card facility discussion ↗
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